How to Fix an Industrial Sewing Machine
Industrial sewing machines are a staple in the world of garment manufacturing and fashion businesses. They can help streamline the production of hundreds of garments in a day or even add unique touches to simple projects. But just like any piece of machinery, problems can arise, and you may be left asking the question – how do I fix my industrial sewing machine? In this article, we explore what you should do when you find your industrial sewing machine isn’t running as it should be.
Purchasing a New Needle
The most common issue with industrial sewing machines is the needle. A broken needle can occur due to the fabric thickness or the machine’s malfunction. If this happens, ensure to replace the needle with the correct machine-specific needle to avoid further issues. To purchase one, check the specifications of the machine to ensure you purchase the correct gauge and shape of needle for that model.
Check the Threading
If the threading isn’t working correctly on the sewing machine, it could be an indication of one of two issues. Firstly, it’s possible the tension dial or knob has been set too high, in which case you should turn it lower. Alternatively, it’s possible a piece of the thread has been caught in the feeding system or inside the machine, in which case you should check through the interior of the machine to check for any blockages.
Check the Bobbin
The bobbin can get stuck inside the machine and this can cause tension issues for the thread. It’s also possible for the bobbin itself to malfunction and be in need of a replacement. Should this be the case, look for the exact model of bobbin for your machine as it may require a specific fit. To prevent further damage, also ensure to clean its interior regularly and remove any dust or fibers.
Check the Cams and Needles
Over time the cams and needles of the machine can become worn out and the quality of stitches can suffer as a result. If they appear worn out, damaged or uneven, it’s important to replace them. To do this, consult a knowledgeable professional or refer to the user manual of the machine.
Check the Loopers
The looper is the main piece of machinery responsible for completing the stitching operation. It’s important that the looper is properly aligned and able to move efficiently throughout the manufacturing process. To check this, open the looper prior to using the machine and afterwards to ensure it’s still in good condition. If you can feel any resistance or hear strange noises during this process, the looper may need to be adjusted or replaced.
Using the Right Oil
The moving parts of your industrial sewing machine require oil from time to time in order to keep them operating at their full potential. Without this, the machine may become slow, causing an imbalance in stitching and tension. However, when looking for oil, it’s important to only use oil specifically designed for sewing machines as other oils may not be compatible and can cause further damage.
Check the Motor and Belts
Finally, one of the most important components to check on your industrial sewing machine is the motor and belts. The motor and belts have the job of controlling the speed and power of the machine. If these are not working correctly, the machine won’t be able to run as it should. When checking these items, it’s important to view them in a lit space and if any irregularities or damage is noted, be sure to replace them as soon as possible.
The Benefits of Regular Servicing
Regular servicing is essential to keep your industrial sewing machine running smoothly. This is because it’s important to regularly check components like the needles, motor, and even the pedal to ensure everything is in working order. In addition, cleaning the machine, oiling its parts, and repairing any defects when they’re noticed can help keep the sewing machine running optimally and avoid any unintended damage.
The Importance of Training
When using an industrial sewing machine, it is important to be properly trained. This means taking the time to understand the specifications of the machine so you can use it safely, without putting you or other operators at risk. Additionally, it’s important to understand maintenance best practices for the machine, such as cleaning and oiling its components. By taking the time to understand the features and functions of the machine, the user can create high-quality garments or projects without any problems.
Using Genuine Spare Parts
When it comes to repairing your industrial sewing machine, it’s important to only use genuine parts and accessories. This is because off-brand components may not be designed to the same specifications of the original and could lead to further damage. To avoid this, make sure to buy spare parts and accessories made by the same manufacturer as the machine itself.
The Role of Professionals
Finally, if you find that you are unable to fix the machine on your own, it’s important to seek help from a professional engineer. An engineer has the training and tools necessary to provide specialized advice or repair the machine properly. This can prevent any further damage or costly repairs down the line.
Replacing Worn-Out Parts
It’s also important to regularly check the parts of your industrial sewing machine for any wear or damage. Parts such as the upper and lower tensions may become worn, which can affect the quality and speed of the machine. To avoid issues arising from worn or defective parts, it’s important to replace them when needed.
Learning About Troubleshooting
When issues arise with your industrial sewing machine, it’s important to understand the steps necessary to identify and fix them. By familiarizing yourself with the different components of the machine and learning how to troubleshoot common issues, you can minimize the amount of damage or costly repairs the machine needs.
Carrying Out Regular Inspections
Regular inspections are essential to ensure your industrial sewing machine is running as it should. This means checking every component from time to time to ensure any potential issues or damage is spotted early and addressed correctly. By taking a few minutes to inspect the machine, you can be sure it will keep running for many years to come.
Understanding the Finer Details
In order to get the best from your industrial sewing machine, it’s important to understand the finer details of its operations. This means learning about the different settings and controls the machine has, as well as the different thread types and fabrics that can be used. This way, you can be sure your projects come out perfectly, regardless of the size or complexity.
